轴向柱塞泵摩擦副理论与技术研究现状Research Status of Friction Pair Theory and Technology of Axial Piston Pumps
仉志强,马少杰,吕平洙,李林,赵立全
摘要(Abstract):
轴向柱塞泵是液压系统中的核心动力部件,对液压控制系统有着举足轻重的意义。轴向柱塞泵中的三大摩擦副的润滑和摩擦特性影响着柱塞泵本身的性能和使用寿命。轴向柱塞泵三大摩擦副理论与技术的研究对于提升轴向柱塞泵性能和可靠性具有重要意义。梳理了轴向柱塞本三大摩擦副润滑理论和摩擦特性方面的理论与技术与提高摩擦副性能的表面改性工艺方法。
关键词(KeyWords): 轴向柱塞泵;摩擦副;微织构;润滑特性;表面改性工艺
基金项目(Foundation): 国家自然科学基金(52175057);; 山西省重点研发计划(202102150401001);; 山西省科技创新人才团队专项(2023 04051001033)
作者(Author): 仉志强,马少杰,吕平洙,李林,赵立全
参考文献(References):
- [1] 杨华勇,张斌,徐兵.轴向柱塞泵/马达技术的发展演变[J].机械工程学报,2008,44(10):8.
- [2] ZHANG J H,CHAO Q,XU B.Analysis of the cylinder block tilting inertia moment and its effect on the performance of high-speed electro-hydrostatic actuator pumps of aircraft[J].Chinese Journal of Aeronautics,2018,31:169-177.
- [3] 李玉龙,何永勇,雒建斌.航空柱塞泵关键摩擦副表面改性与性能增强.清华大学学报(自然科学版),2021,61(12):1405-1422.
- [4] PELOSI M,IVANTYSYNOVA M.A Geometric Multigrid Solver for the Piston-Cylinder Interface of Axial Piston Machines[J].Tribology Transactions.2012,55(2):163-174.
- [5] PELOSI M,IVANTYSYNOVA M.Heat Transfer and Thermal Elastic Deformation Analysis on the Piston/Cylinder Interface of Axial Piston Machines[J].ASME.J.Tribol.October,2012:134(4):041101.
- [6] 王克龙.轴向柱塞泵柱塞副微运动及润滑油膜的特性研究[D].哈尔滨:哈尔滨工业大学,2020.
- [7] ZHANG J,SHEN Y,LYU F,et al.Tolerance design guideline for piston/cylinder interface of electro-hydrostatic actuator (EHA) pumps based on a Thermal-Fluid-Structure model[J].Tribology International,2024,191:109208.
- [8] ZECCHI M,MEHDIZADEH A,IVANTYSYNOVA M.A novel approach to predict the steady state temperature in ports and case of swash plate type axial piston machines[J].Link?ping Electronic Conference Proceedings 92,2013,18:177-187.
- [9] ZECCHI M.A novel fluid structure interaction and thermal model to predict the cylinder block / valve plate interface performance in swash plate type axial piston machines[D].Purdue University,2013.
- [10] LI Y,JI Z,YANG L,et al.Thermal-fluid-structure coupling analysis for valve plate friction pair of axial piston pump in electrohydrostatic actuator (EHA) of aircraft[J].Applied Mathematical Modelling,2017,47:839-858.
- [11] WANG Z,SHAN H,JI H,et al.Analysis of lubricating characteristics of valve plate pair of a piston pump[J].Tribology International,2018,126 :49-64.
- [12] WANG Z,HU S,JI H,et al.Study on the characteristics of oil film load capacity for axial piston pump[J].Australian Journal of Mechanical Engineering,2020,18(S1) :140-150.
- [13] WANG Z,CHENG J,JI H,et al.Temperature characteristics analysis of axial piston pump port plate pair[J].Industrial Lubrication and Tribology,2019,71(4) :603-609.
- [14] CHACON R,IVANTYSYNOVA M.Thermal Effects on the Fluid Film in the Cylinder Block/Valve Plate Interface due to Compression and Expansion of the Fluid[J].JFPS International Journal of Fluid Power System,2019(11) :136-142.
- [15] YIN F,CHEN Y,MA Z,et al.Investigation on mixed thermalelstohydrodynamic lubrication behavior of slipper/swash plate interface in water hydraulic axial piston pump[J].Tribology International,2023,189:108896.
- [16] TANG H,REN Y,XIANG J.A novel model for predicting thermoelastohydrodynamic lubrication characteristics of slipper pair in axial piston pump[J].International Journal of Mechanical Sciences,2017,124-125:109-121.
- [17] LONG J,LU Y,ZHANG H,et al.Life cycle assessment of a slipper/swash plate friction pair based on thermal-fluid-structure lubrication state dynamic recognition[J].Tribology International,2024,192:109256.
- [18] ZHAO K,WANG C,HE T,et al.Theoretical and experimental study on lubrication and friction of slipper pair of valve distribution piston pump based on FVM-TRD coupling method[J].Tribology International,2024,194:109456.
- [19] AHMED A,MASJUKI H H,VARMAN M,et al.An overview of geometrical parameters of surface texturing for piston/cylinder assembly and mechanical seals[J].Meccanica,2016,51(1):9-23.
- [20] ZHANG J,CHEN Y,XU B,et al.Effect of surface texture on wear reduction of the tilting cylinder and the valve plate for a high-speed electro-hydrostatic actuator pump[J].Wear,2018,414-415:68-78.
- [21] ETSION I,SHER E.Improving fuel efficiency with laser surface textured piston rings[J].Tribology International,2009,42(4):542-547.
- [22] GALDA L,PAWLUS P,SEP P.Dimples shape and distribution effect on characteristics of Stribeck curve,Tribology International,2009,42(10):1505-1512.
- [23] ROSENKRANZ A,HEIB T,GACHOT C,et al.Oil film lifetime and wear particle analysis of laser-patterned stainless steel surfaces[J].Wear,2015,334-335:1-12.
- [24] MA X,WANG Q J,LU X,et al.Piston surface design to improve the lubrication performance of a swash plate pump[J].Tribology International,2019,132:275-85.
- [25] 陈开窍.轴向柱塞泵微织构柱塞副的油膜特性研究[D].兰州:兰州理工大学,2024.
- [26] BUSQUETS A.An Investigation of Micro-Surface Shaping on the Piston/Cylinder Interface of Axial Piston Machines[D].United States——Indiana;Purdue University,2018.
- [27] 王国荣,廖文玲,赵明建.复合织构化压裂泵柱塞密封副动压润滑性能仿真研究[J].润滑与密封,2019,44(1):20-30.
- [28] CHACON R,IVANTYSYNOVA M.An Investigation of the Impact of Micro Surface on the Cylinder Block/Valve Plate Interface Performance[C]//Proceedings of the 8th FPNI Ph.D Symposium on Fluid Power.8th FPNI Ph.D Symposium on Fluid Power.Lappeenranta,Finland,2014:11-13.
- [29] CHEN Y,ZHANG J,XU B,et al.Multi-objective optimization of micron-scale surface textures for the cylinder/valve plate interface in axial piston pumps[J].Tribology International,2019,138:316-329.
- [30] CHEN L,SHANG L,LIU Z,et al.Effects of Chevron Micro-Textures on Tribological and Lubricating Performance of Cylinder Block/Valve Plate Interface in Axial Piston Pumps[J].Journal of Tribology,2023,145(3) :032201.
- [31] SHIN J H,KIM K W.Effect of surface non-flatness on the lubrication characteristics in the valve part of a swash-plate type axial piston pump[J].Meccanica,2014,49(5):1275-1295.
- [32] BAKER J.Investigation of power losses in the lubricating gap between cylinder block and valve plate of axial piston machines[C]//Proc.of 5th FPNI PhD Symposium,Cracow,Poland,2008.
- [33] YE S,TANG H,REN Y,et al.Study on the load-carrying capacity of surface textured slipper bearing of axial piston pump[J].Applied Mathematical Modelling,2020,77:554-584.
- [34] TANG H,REN Y,XIANG J.Fully-coupled thermomechanical analysis for sliding contact between textured slipper and swashplate in axial piston pump[J].International Journal of Heat and Mass Transfer,2020,163:120521.
- [35] 吴德发,李斌,陈经跃,等.水润滑超高压海水泵斜盘/滑靴副摩擦学特性仿真研究[J].液压与气动,2010(9):65-67.
- [36] 隋燃.高压海水轴向柱塞泵滑靴副仿生非光滑表面润滑特性研究[D].河北秦皇岛:燕山大学,2015.
- [37] 张敏怡.基于空心阴极离子源的氮碳硫多元共渗研究[D].北京:清华大学,2020.
- [38] HONG Y S,LEE S Y,KIM J H,et al.Application of a DLC-coating for improving hydrostatic piston shoe bearing performance under mixed friction conditions [J].International Journal of Precision Engineering and Manufacturing,2015,16(2):335-341.
- [39] LEE S Y,HONG Y S.Effect of CrSiN thin film coating on the improvement of the low-speed torque efficiency of a hydraulic piston pump[J].Surface and Coatings Technology,2007,202(4):1129-1134.
- [40] 何胜胜,任燕,张祥雷.轴向柱塞泵滑靴副表面MoS2涂层的摩擦学性能[J].Journal of Central South University,2020,27(5):1515-1529.
- [41] SOLA R,POLI G,VERONESI P,et al.Effects of surface morphology on the wear and corrosion resistance of post-treated nitrided and nitrocarburized 42CrMo4 steel[J].Metallurgical and Materials Transactions A,2014,45(6):2827-2833.
- [42] KIM S G,YEO K H,CHO Y K,et al.The phenomenon of high hardness values on the S-phase layer of austenitic stainless steel via screen plasma nitriding process[J].Advances in Materials Physics and Chemistry,2018,8(6):257-268.